Dulux Testing Laboratory Facility
Complete Plumbing, Electrical and Mechanical Installation
Project Overview
Client: Dulux - New Zealand's leading paint and coatings manufacturer
Facility: State-of-the-art testing laboratory facility designed for precision analysis of paint formulations and quality control processes
Location: Auckland, New Zealand
Building Type: Specialised industrial laboratory (2,500m²)
Sector: Manufacturing - Chemical/Paint Industry
Project Impact
CBS delivered a complete mechanical, electrical, and plumbing solution that enabled Dulux to achieve precise environmental controls critical for accurate paint testing, resulting in improved product quality and faster time-to-market for new formulations.
The Challenge
Dulux required a highly specialised testing environment where precise temperature, humidity, and air quality controls were essential for accurate paint analysis and quality assurance.
Key Challenges:
Precision Environmental Controls: Laboratory testing required temperature stability within ±0.5°C and humidity control within ±2%
Chemical Compatibility: HVAC systems needed to handle potential chemical vapors and maintain air quality standards
Regulatory Compliance: Facility had to meet strict industrial laboratory standards and building consent requirements
Tight Timeline: Project completion was critical to Dulux's product development schedule
Operational Continuity: Installation had to occur without disrupting existing operations at nearby facilities
Future Flexibility: Systems needed to accommodate potential laboratory expansion and changing testing requirements
Our Solution
Comprehensive System Design & Installation:
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Custom-designed climate control with redundant systems for critical areas
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Multi-stage filtration system to handle chemical vapors and maintain laboratory air quality
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Smart controls allowing real-time monitoring and adjustment of all environmental parameters
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Coordinated mechanical, electrical, and plumbing installation managed as single projectItem description
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End-to-end compliance management from design through commissioning
Measurable Outcomes:
✓ 100% First-Time BWOF Pass - No compliance delays
✓ ±0.3°C Temperature Stability - Exceeded specification requirements
✓ 2 Weeks Ahead of Schedule - Project completed early
✓ 15% Better Energy Efficiency - Than original design specifications
✓ Zero System Downtime - In the first 18 months of operation
✓ 30% Faster Testing Cycles - Due to stable environmental conditions
CBS's integrated approach meant Dulux had a single point of contact for all building services, streamlining project management and ensuring seamless system integration.
BMS Switchboard
Climate control lab
Duct work and FCU
Duct work
Duct work
Fresh air
Project Details Summary
Sector: Manufacturing - Chemical/Paint Industry
Services Provided: Complete MEP Installation, IQP Compliance, Building Management Systems
Facility Size: 2,500m² specialized laboratory facility
Project Duration: 8 months (completed 2 weeks early)
Location: Auckland, New Zealand
Key Systems: Precision HVAC, Air Filtration, Environmental Controls
Compliance: Industrial Laboratory Standards, Building Consent, BWOF
Technology: Smart Building Management, Real-time Monitoring
Outcome: Zero downtime, improved testing accuracy, energy-efficient operation
Ready to Discuss Your Specialised Project?
Whether you need precision environmental controls, complex MEP integration, or specialized building compliance, CBS has the expertise to deliver exceptional results for your unique requirements.
Call us: 0800 377 344 | Email: Projects@cbsservices.co.nz